Asphalt Plants
Mobile or Stationary Asphalt Plants have capacities of 60-240 tons/ hour. High quality Asphalt Plant are produced with experienced staff.
Stationary Asphalt Plants
The Batch Mix Asphalt Plants Advantages:
• Optimum price, high performance
• Precision weighing and high quality blend
• High efficiency rotary dryer and burner
• Easy Maintenance
• 7-24 after sale support
• Possibility of Asphalt Mixing Plant spare parts at reasonable prices
• Operator friendly Asphalt Plant automation system
• Easy assembly and disassembly possibility
• Products suitable for different Asphalt Production (mastic asphalt, colored asphalt, recycling
• Aggregates are typically moved from the stockpiles to the cold feed bin using a front-end loader.
• Cold feed bins are used to dosage the different aggregates used in the mix to the drying drum.
FEATURES;
• Screen surface area varies according to asphalt plant capacity
• Dust-proof design
• Front maintenance cover opening through pneumatic system
• Easy changeable screen mesh
• 4-5-6 types of screen fractions
SOME SPARE PARTS;
• Elevator chain and elevator bucket
• Filter bags
• Drier ring and drums
• Mixer arm and paddles
• Valves – Pistons – Switches
• Asphalt and hot oil valves
• Asphalt and hot oil pumps
• Springs and valves
• Heater cables
The Asphalt Plants screen the aggregate in a perfect precision
•Thanks to its low slope and special screen mesh formation.
•Thanks to its functional design, it facilitates transportation and installation.
• Thanks to its high strength silo casing and twisted body undergoes no change in shape under load.
• Thanks to the frequency-controlled dosing bands, each material can be supplied in any desired rate.
• The flame size of the dryer burner can be controlled automatically with the measurement sensor (optional)
MIXER
The asphalt plant mixer provides long wear parts life and homogeneous blend.
Features;
• Heavy duty group high quality reducer.
• Heat and abrasion resistant inner liners
• Long life arms and paddles
• Double-valved discharge system
• Discharge valve with external resistance heating
FILTER SYSTEM
The Asphalt Plant filter system separates the gas and dust generated during asphalt production. The decomposed filler dust can be used in mixture if desired.
Features;
• Input and output temperature measurement
• Clean air valve to protect bags from burns
• Nomex filter bags with vertical casette
• Dust-proof design
• Easy bag changing
• Reverse air flow bag cleaning system
• Insulation suitable for climate conditions and heat transfer
The dust collection system includes supporting feet for easy installation and implementation. The filter dust collection system is perfectly tailored to the mixing plant capacity. The vertical layout-of the filter bags guarantees maximum utilisation of the surface area with efficient filter function.
DRYER
The dryer creates a maximum heat transfer surface thanks to its special wing design. With minimum fuel consumption, it allows the removal of humidity of aggregate and heat it up to the desired temperature.
Advantages;
• Dryer rollers and rings are manufactured from long-life forged steel.
• Easily interchangeable bolt-type compensation springs that distributes body load evenly
• Suitable for stainless steel insulation coating and heat transfer, rockwool covered body
• With soft starter support, operation without problem under load
• Automatically adjustable burner according to humidity and amount of aggregate (optional
• The drum tube, which is made of a thick-walled, solid steel construction, achieves maximum efficiency, very low exhaust gas temperatures and prevents temperature losses during the drying process thanks to special fittings AUTOMATION Our machinery can meet the needs of transportation, revision, maintenance, spare parts of every brand and type of asphalt plant and can re-produce the equipment.
Mobile Asphalt Plants
Many noteworthy features that are intended to increase productivity and convenience are available in mobile and portable asphalt plants. These include a small size that makes it simple to transport and quickly assemble guaranteeing that the plant can be quickly deployed at a variety of job sites. The plants have effective heating and drying systems that preserve the best operating temperatures while using the least amount of energy. To guarantee consistent and superior asphalt production other essential features include precise proportioning systems and dependable mixing units.The mobile asphalt plants are a great option for a variety of challenging projects because of their focus on both operational effectiveness and high-quality construction. The performance and quality of construction. The effective systems of drying and heating that manage the aggregates and binder demonstrate the high caliber of construction. The plants exact proportioning and thorough mixing capabilities help to produce an asphalt mix that is high-quality and consistent adhering to project specifications and industry standards. Another important benefit that makes relocation fast and downtime minimal is the ease of setup and transportation.
Applications and details
Asphalt plants are mobile and portable making them suitable for a variety of uses such as building roads building highways and temporary construction sites. They are perfect for projects that call for on-site asphalt production because of their portability and speed of setup. These plants specifications which include production capacity mobility and efficiency can change depending on the demands of the project. Its crucial to take the projects particular needs into account when choosing the ideal specs for a mobile asphalt plant. This covers elements like the required production volume setup simplicity and the requirement for quality control procedures. It will be easier to choose the best plant specifications to guarantee optimum performance and efficiency if industry experts are consulted and project needs are assessed.