Compact containerised batching plant
Modular batching plants from 60 to 200 m³/h, pre-mounted to fit standard shipping containers so freight and site work stay low.
- Capacity
- 60 to 200 m³/h
- Mixer
- Twin shaft, 1 to 5 m³ per batch
- Aggregate bins
- Up to 12
- Transport
- Standard shipping containers
Indicative figures based on manufacturer data. Capacity and specification are confirmed in each offer.
What is a compact batching plant?
A compact concrete batching plant is a stationary plant built from pre-assembled modules sized for standard shipping containers. Mixer, weighing hoppers, aggregate bins and control cabin arrive largely wired and piped, so site work is reduced to a light foundation, bolting and connection. The plant can later be dismantled and moved to another site.
It is a good fit for buyers in Africa and the Middle East who want the output of a fixed plant without paying for out-of-gauge transport.
Configured to the project
- Capacity: 60, 100, 120, 160 or 200 m³/h of compacted concrete.
- Larger mixer option: 2.25 m³ and 3.33 m³ mixers raise output for a modest cost increase.
- Aggregate storage: up to 12 aggregate bins, with optional waiting hoppers that shorten the cycle.
- Dry or wet: wet mix for ready-mix and precast, or dry mix loading for truck mixers.
- Climate: cladding and heating for cold regions; chilled water or ice dosing for hot regions.
Compact, mobile or classic stationary?
Choose a compact plant for a long project or a permanent site where container shipping matters. Choose a mobile plant when the plant moves every few months. Choose a classic stationary plant for very large silos and two-mixer layouts.
Main units and options
Twin-shaft mixer
Wear-resistant liners and paddles, hydraulic discharge gate and automatic greasing.
Aggregate bins and belt
Modular bins with pneumatic gates, vibrators on sand bins and a covered weighing belt.
Weighing hoppers
Separate load-cell hoppers for cement, water and admixture.
Control cabin
Insulated cabin with PLC, recipe management and production reporting.
Cement silos and screws
Bolted vertical silos or horizontal silos with screw conveyors.
Options
Fibre dosing, big-bag feeding, aggregate heating, chilled water, concrete and grey-water recycling, baghouse filter.
Output by size
Typical values from manufacturer documentation, per 8 hour shift. Final figures are confirmed in the manufacturer's offer for your project.
Main data by plant size
| Plant size | 60 m³/h | 100 m³/h | 120 m³/h | 160 m³/h | 200 m³/h |
|---|---|---|---|---|---|
| Mixer, dry / compacted (litres) | 1,500 / 1,000 | 3,000 / 2,000 | 4,500 / 3,000 | 6,000 / 4,000 | 7,500 / 5,000 |
| Concrete per batch (m³) | 1.0 | 2.0 | 3.0 | 4.0 | 5.0 |
| Mixer drive (kW) | 2 × 18.5 | 2 × 37 | 2 × 55 | 2 × 75 | 2 × 90 |
| Aggregate weigher (kg) | 3,000 | 6,000 | 8,000 | 8,000 | 10,000 |
| Cement weigher (kg) | 600 | 1,200 | 1,800 | 2,400 | 3,000 |
| Water weigher (litres) | 300 | 600 | 900 | 1,200 | 1,500 |
| Admixture weigher (litres) | 20 | 20 | 50 | 50 | 2 × 50 |
Indicative manufacturer data. Final values depend on the selected configuration.
Specifications
Typical values from manufacturer documentation. Final figures are confirmed in the manufacturer's offer for your project.
| Capacity options | 60, 100, 120, 160, 200 m³/h |
|---|---|
| Mixer | Twin shaft; 2.25 or 3.33 m³ option |
| Mix type | Wet or dry |
| Aggregate bins | Up to 12, waiting hoppers optional |
| Control | PLC with recipe management and production reports |
| Transport | Pre-mounted modules for standard containers |
Values from manufacturer documentation. Layout and final specification are confirmed in the offer.
Built for these buyers
Ready-mix producers
Set up a high-output plant without out-of-gauge freight.
Precast factories
Supply moulds and casting lines with consistent concrete.
Infrastructure contractors
Run a long project plant that can move to the next contract.
Questions buyers ask
How is a compact batching plant shipped?
The main modules are pre-mounted to fit standard shipping containers. Silos and long conveyors may travel on flat-rack or open-top containers. The manufacturer provides a packing list with the offer.
What foundation does it need?
A light concrete foundation designed to the manufacturer's load drawing. It is much simpler than the foundation of a classic stationary plant.
Can it produce dry concrete for truck mixers?
Yes. Compact plants can be configured as wet mix, dry mix or both.
What do you need for an offer?
Required output in m³/h, concrete types, number of aggregate sizes, cement silo capacity, climate and the delivery country.
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View detailsGet offers for Compact Containerised Concrete Batching Plant
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